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Precision Plastic Mould Insert

Precision Plastic Mould Insert

Medical mould parts, Electrical mould parts, Precision mould cavity insert, Precision mould inserts, Non standard precision parts, Customised complex precision components, Square components, Round and out of round components
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Product Details ofPrecision Plastic Mould Insert

Trusted and Certified provider of Complete Precision mould parts manufacturers, Our products including:

Medical mould parts, Electrical mould parts, Precision mould cavity insert, Precision mould inserts, Non standard precision parts, Customised complex precision components, Square components, Round and out of round components

KEGAO precision mould parts company is a Professional manufacturer of injection mould parts in China.


Description:

Parts Name:

Precision Plastic Mould Insert

Hardness:

58-60 HRC

Product size:

Customized/As Per Drawings

Grinding accuracy:

±0.001mm


Product material:

Japan (SKD11.SKD61.SKH51.S45C)

Tolerance:

±0.001mm

USA (AISA.D2.H13.P20.M2)

EDM Accuracy:

±0.003mm

Germany (DIN.2379.2363.2344.2347)

Grind Clear Angle Max:

0.02

ASSAB (Rigor.Stavax.Impax.Elmax.ASP23)

EDM Angle Max:

0.02

Process:

EDM And Grinding

Grinding Finish Ra:

0.2

Application:

Plastic Mould

EDM Finish Ra:

0.3



Wire Cutting Finish Ra:

0.3-0.4

Processing flow:

Heat treatment → Grinding → CNC → Wire Cutting → EDM → Quality inspection


Provide customization

As a professional Precision Plastic Mould Insert manufacturer, our specialists possess abundant experience to provide services ranging from material selectiing to efficient parts Production, and always strive to meet any requirement specification from customers.


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And the company technical force is rich, well-equipped, advanced technology, such as we have Mitsubishi and Sodick EDM machine, Japan Mitsubishi and SEIBUOPE Wire Cutting machine, WAIDA-SPG-X Optical Grinding, MAZAK and TAKISAWA CNC Lathe, MAKINO CNC Machining Center, surface grinding machine, centerless grinding machine, ladder grinding machine, outer diameter/inner hole grinding machine.

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Inspection Equipment include Hexagon three-dimensional detector, Nikon projector, Mitutoyo 2.5D tool microscope, Swiss TRIMOS height gage, Nikon height gage and Hardness Tester for test and measurement.

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Q: How about your quality control?

A: 1. Every processing technician mastered the inspection skills in order to check each dimension during machining;

2. After the completion of processing, parts will be transferred to the QC department for full dimension inspection.

3. Double-check before packing to make sure no defective products will be released.

 

Q: Do you have the surface finishing capability?

A: Yes, and divided into the following sections

1. Grain surface treatment --- polishing, fire pattern, erosion, sandblasting

2. Electroplating treatment --- nickel plating, zinc plating, chrome plating, titanium plating, chrome plating, flash chrome plating.

3. Nanocoatings - TIN, TICN, DLC, TIAIN, Crain, CrN


Quality Control

KEGAO has strict quality control system from the raw material incoming to finished products outgoing. Our mould parts are guaranteed high precision,high polished and long service life.

 

Below are our main quality inspection items in the whole production process:

Material incoming: 100% inspection

 

Rough Finished:100% inspetion

Heat treatment: random inspection

Face grinding: 100% inspection

Center-less cylindrical grinding: 100% inspection

OD/ID grinding: 100% inspection


Hot Tags: precision plastic mould insert, China, suppliers, manufacturers, factory, custom, customized, machining

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